Steel Pipes For Oil,Gas,Water

Manufacturing and marketing of welded steel pipes for Oil and Gas, Structural and commercial utilization with sizes range from 6 to 48 inch.

Oil well and storage tanks in the Texas Panhandle.

 

Features
1. The basic configuration of the pipe fabrication production line consists of one set of fixed-type high speed pipe cutting and beveling machine, one set of roller-bench-type pipe plasma cutting and beveling machine, one set of high speed pipe cutting band saw machine + two sets of fixed-type pipe end beveling machine, many sets of piping prefabrication fast fitting-up machine, many sets of piping prefabrication automatic welding machine or piping automatic welding machine (cantilever type), a set of automatic conveying system and a set of steel structure pipe racks.
2. The pipe fabrication production line offers excellent production efficiency – hoisting with overhead traveling crane, beveling with high speed cutting and beveling machine and welding with automatic welding machine.
3. As this is a fixed type of pipe fabrication product line, the equipment cannot be easily moved.

 

Waves Metal Factory applies the highest quality standards and strives to localize latest piping solutions technologies through our most valuable asset

one of the leading water pipe systems manufacturers in Saudi Arabia

 

Features
1. The basic configuration of the pipe fabrication production line consists of many sets of pipe cutting and bevel machining workstation, many sets of mechanical fitting-up workstation, many sets of piping automatic welding workstation, a set of conveying system and a set of steel structure pipe racks.
2. The pipe fabrication production line offers high production efficiency – hoisting with cantilever crane, beveling with pipe bevel machining workstation and welding with piping automatic welding workstation.
3. It offers excellent equipment mobility without the limitation of radiation radius by using container as carrier.

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Features
1. The pipe plasma beveling and cutting machine offers good on-line performance (designed as per the on-line equipment of the production line).
2. It offers a beveling speed of ≤2Min/pipe bevel (DN200 SCH40).
3. It has bevel cutting of: cutting off and with one bevel of the pipe simultaneously.
4. The pipe plasma beveling and cutting machine offers good bevel quality.
Technical Parameters of the Pipe Plasma Beveling and Cutting Machine
(Roller Bench Type)
Pipe Diameter Applicable: DN100-600(φ114-610)
Applicable Wall Thickness: 1-18 mm
Applicable Materials: Carbon steel, alloy steel, stainless steel and cryogenic steel
Cutting Length: 6350MM
Bevel Shape: V
Cutting Direction: Lengthwise
Roller Bench:
(1). Structure: Three line roller with fixed distance
(2). Roller Bench Length:7000MM
(3). Driving System: Servo motor + precision reducer
(4). Rev: 0-2.5M/Min (VF stepless speed adjustment)
(5). Roller Bench Material: 45#, Surface bluing treatment
(6). Rotation Accuracy: <2.0MM
Trolley System:
(1). Trolley Stroke: 6350MM (moving lengthwise)
(2). Cutting Torch Travel: 700MM (up/down); 300MM (left/right)
(3). Cutting With: Plasma cutting (can be equipped for flame cutting)
(4). Cutting Torch Angle: ±45° (adjustable)
(5). Cutting Torch Quantity: One piece of plasma cutting torch
(6). Angle Error: <2°
(7). Length Fixing Accuracy: <2.0MM
Control System: SH-2000H CNC Cutting System
Length-Measuring System: CNC length measuring which is included in the control system
Conveying System: Built in conveying system equipped with a lifter; additionally, one set of conveying system can be provided for bevel cutting machine if necessary and conveying can be implemented manually or electrically

 

Features
1. The automatic piping welding machine offers excellent welding efficiency (400-600 inch/day, which is four times higher than manual welding).
2. The machine is easy to operate.
3. The automatic piping welding machine offers a good surface finishing.
4. It offers a welding compliance rate (without re-working for the skilled operator).
5. The automatic piping welding offers good driving reliability (driven with friction; the necessary balance weight shall be provided for the pipe with DN≥600 and which the wall thickness is ≥40 to balance the serious eccentricity resulting from bending).
Applications
The automatic portable piping welding machine has broad use for pipe and cover welding of various structures of in various industries.
Technical Parameters of the Automatic Piping Welding Machine (SAW, Heavy Wall Thickness)
Pipe Diameter Applicable: DN150-600(φ168-610) DN200-800(φ219-813)
Pipe Wall Thickness Applicable: 10-60mm
Applicable Materials: Carbon steel, alloy steel, stainless steel and cryogenic steel
Welds Applicable: Various welding lines of spool pieces such as pipe-pipe, pipe-elbow, pipe-flange, flange-flange and flange-elbow, etc. (a fake pipe transition connection shall be applied if necessary)
Driving System: Two rows of metal + rubber compound idler wheel driven by motor
Clamping System: Clamping with double chain clamping mechanism/clamping with boom clamping mechanism
Bracket System: Separate type of trolley matching for welding machine, which may be adjusted along the track according to the length of the pipeline
Speed Regulation Mode: VF stepless speed control system
Control System: A product of our patented technology
Welding Procedure: SAW